EV Charger Cable

EV Charger Cable Manufacturer (Product update in progress)

As a pioneer company specializing in the manufacturing of electric vehicle charging cables, Dongguan ZDWL provides electric vehicle users with high-quality, high-performance charging solutions. Through continuous innovation and improvement of product quality, ZDWL has become a key player in the field of electric vehicle charging cables and has made important contributions to the sustainable development of electric vehicles. As the electric vehicle market continues to grow, we look forward to seeing ZDWL continue to play an important role in the future, providing more people with a superior charging experience

Type 1 EV Charger Cable

EV CHARGER CABLE PRODUCT

CSS2 High-Power DC EV Charger (Liquid Cooling)

DC Charger Plug Up to 700A (Boost Mode, depending on the ambient conditions) 5 minutes charging for 200+km range

GB/T AC EV Charger Charging

The charging plug is designed to be a component of the crimp terminal with an integrated coating process.
Both cable and terminal are capable of meeting IP67 requirements.
Note: Available with your logo on request.

GBT High-power

Electronic lock that can be changed quickly Certificate: CQC/CE
Develop and produce in accordance with GB/T 2023 4.3 and IATF16949

GBT High-power

Up to 250A output current, natural heat dissipation, liquid cooling not necessary welding, close to zero resistance, extremely cost-effective certificate: CQC/CE

GBT High-power

GB/T High-Power DC Plug (Liquid Cooling) is Up to 600A output current, oil-cooled or water-cooled models are optional 5 minutes charging for 200+km range Lightweight and ergonomic for easy operation

GB/T DC EV Charger Cable

Developed and produced in accordance with GB/T 20234.3 and IATF16949, real-time monitoring of DC contact temperature to prevent overheating Note: Your logo can be provided upon request.

GB/T DC EV Charger Charging

Develop and produce in accordance with GB/T 20234.3 and IATF16949 Real-time monitoring of DC contact temperature to prevent overheating

Type 2 EV Charger Cable

Silver-plated pins on the surface of copper alloy with a thermoplastic top. The charger is easy to insert and withdraw, featuring an ergonomic design and comfortable grip. This product supports vehicle electronic lock functions.

Type 2 to Type 1 EV Charger Cable

Silver-plated pins on the surface of copper alloy with a thermoplastic top. The charger is easy to insert and withdraw, featuring an ergonomic design and comfortable grip. This product supports vehicle electronic lock functions.

TESLA NACS DC Charging Plug

TESLA NACS DC Charging Plug uses ultrasonic terminal welding technology. The temperature rise is lower, making the charging process safer and extending the life of the plug. UL2251 certified.

TESLA NACS AC/DC Charging Plug

Develop and produce by SAE J3400 and IATF16949
Real-time monitoring of DC contact temperature to prevent overheating
Ultrasonic terminal welding with a very low contact resistance close to zero

Type 1 AC EV Charger Cable

The plug has an ergonomic design with a grip that perfectly fits the human hand. IP55/NEMA 3R protection ratings are

Type 1 AC EV Charging Plug

The Type 1 AC EV Charging Plug is designed to be an American Standard component with the crimp terminal with an integrated coating

Type 2 AC EV Charging Cable

Ergonomic design and comfortable grip that perfectly fits the human hand. Optional IP55 protection rating.
The matching plug cover provides effective protection—high-quality thermoplastic casing with copper alloy pins and up to 10,000 Mating Cycles. Enjoy 24 months warranty and replacement service.

Type 2 AC EV Charging Cable

Develop and produce in accordance with SAE J1772 and IATF16949
Real-time monitoring of DC contact temperature to prevent overheating
Ultrasonic terminal welding, contact resistance close to zero. A safe and reliable North American best
seller
Note: Available with your logo on request.

CSS2 High-Power DC EV Charger (Natural Cooling)

DC EV Plug Up to 250A current output and natural heat dissipation Small and light with a comfortable grip for one-handed operation Ultrasonic welding, close to zero resistance, extremely cost-effective

Type 2 AC EV Charger Cable

Ergonomic design and comfortable grip that perfectly fits the human hand. Optional IP55 protection rating.
The matching plug cover provides effective protection. High-quality thermoplastic casing with copper alloy pins and up to
10,000 Mating Cycles. Enjoy 24 months warranty and replacement service.

Type 2 AC EV Charger Plug

Ergonomic design and comfortable grip that perfectly fits the human hand.
Note: Available with your logo on request.

CSS2 DC EV Charging Plug

Ultrasonic terminal welding technology. Temperature rise is lower making the charging process safer and prolonging
the plug’s lifespan.TUV/CE/CB/UKCA certification.

CSS2 DC EV Charging Plug

CSS2 DC EV Charger Plug Ultrasonic terminal welding technology. Temperature rise is lower making the charging process safer and prolonging
the plug’s lifespan.TUV/CE certification.

Type 2 to Type 2 EV Charging Cable Gen

withdraw, featuring an ergonomic design with a comfortable grip. This product supports vehicle electronic lock
functions. The European standard version of this product has single-phase and three-phase options.

Type 2 EV Charging Cable Gen

Silver-plated pins on the surface of copper alloy with a thermoplastic top. The charger is easy to insert and withdraw,
featuring an ergonomic design with a comfortable grip. Supports vehicle electronic lock functions. The European

Type 2 to Type 2 EV Charging Cable

the product supports vehicle electronic lock functions. The European standard version of this product has single-phase and three-phase options.

Ev Charger Cable FAQ Guide

Table of Contents

Choosing the Right EV Charger Cable Type

There are a few main EV charger cable types to choose from depending on your charging needs. The most common are Type 1 and Type 2 for AC charging. Make sure to get a cable that is compatible with your electric vehicle’s charge port. Consider cable length and amperage capacity as well. We can help advise on selecting the optimal EV charger cable type for your application.

EV Charger Cable Lengths

EV charger cables come in varying lengths, usually from 5 to 25 feet long. Shorter cables maximize efficiency but limit vehicle parking spots. Longer cables allow more flexibility in parking but induce higher electrical resistance. Choose a length that appropriately fits your individual charging needs and setup. We offer cables in standard lengths and can do custom lengths as well.

Maximizing EV Charger Cable Safety

Several factors impact EV charger cable safety. Ensure cables have adequate diameter and copper gauge to handle amperage needs. Look for cables with robust insulation, weatherproofing and durability features. Pick reputable, UL certified cables from quality manufacturers. Handle cables properly avoiding damage, and inspect periodically for wear. Proper cable selection and handling ensures maximum charging safety.

EV Charger Cable Amperage Ratings

EV charger cables are rated for different amperages depending on charging capacity needs. Lower amperage 120V AC Level 1 cables supply up to 1.9 kW. Higher amperage 240V AC Level 2 cables deliver up to 19.2 kW for faster charging. DC fast charger cables have the highest amp ratings over 200A. Match your EV and charging station amperage capabilities when selecting the proper rated EV cable.

Extending and Adapting EV Charger Cables

You can extend EV charger cable reach using aftermarket extension cables or adapters. However, adding excessive length strains electrical systems and can reduce charging capacity. Use shorter extenders under 10 feet when possible, and only when necessary. For adapting between plug types, choose high-quality adapter cables to minimize safety risks and power loss. Improper extensions and adapters can impact performance and safety.

EV Charger Cable Care and Maintenance

Proper use and care maximizes EV cable lifespan and safety. Avoid excessive bending or damage to insulation and plugs. Store cables neatly avoiding kinks. Periodically inspect for cracks, burns and exposed wires which indicate damage. Keep cables clean and dry without contaminants in connectors. Replace damaged or malfunctioning EV charger cables immediately. With proper maintenance, quality EV charging cables provide reliable service for years.

Understanding EV Charger Cable Standards

EV cables must meet certain industry standards for safety and performance. Major standards include SAE J1772 and IEC 62196 which define plug types like Type 1 and Type 2, plus required safety mechanisms. Other standards govern insulation, testing, markings, flexibility, voltage ratings and more. Familiarize yourself with the applicable standards for your region when selecting appropriate EV charging cables.

Comparing EV Charger Cable Brands and Models

There are many EV charger cable brands to choose from. Look for UL certified cables from reputable manufacturers that comply with all standards. Compare cable specs like length, amperage, voltage handling, plug types, flexibility and durability. Also consider required accessories and warranties. We recommend trusted brands we have experience with and can advise you on the optimal cables for your needs.

Troubleshooting EV Charger Cable Issues

If an EV cable is damaged, malfunctions or won’t charge, start by inspecting connectors for contaminants like dirt or bent pins. Test voltage input and output to identify power loss points. Check insulation for heat damage. Try different charging stations and EVs to isolate the issue. If problems persist, replace the suspect cable. We can help diagnose and resolve any EV charging cable problems.

EV Charger Cable FAQ

  • What are the main EV cable types and how do I choose? Consider cable plug type, amperage, length and your EV’s charge port. We can advise on compatible cables.
  • How do I maximize safety? Use properly rated UL certified cables from reputable brands. Handle carefully and inspect periodically.
  • What do I do if a cable won’t charge? Check connectors, test voltage, try different stations/vehicles and replace if needed.
  • How do I extend a cable? Use short 10ft or less extensions when necessary. Improper extensions can reduce performance.
  • How do I tell if a cable is damaged? Look for insulation cracks, exposed wires, heat damage, kinks and charging issues. Damaged cables should be immediately replaced.
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